Gerrie

You depend on your batch operations for flexibility and performance that can be tailored to meet your specific business and production goals. We understand that quality, delivery and, most of all, responsiveness can be your competitive advantage. Our batch control solutions provide a flexible control environment to help you meet your demands for increased production and improved yields.

Meet Your Diverse Batch Needs

Each producer has diverse batch processing needs from simple, single-vessel, single-product production to complex.

We understand that each need requires a flexible, reliable method. Our solutions can help you manage recipes and workflows and provide access to critical production information. This helps you make better-informed business decisions.

From the control room to the board room, process system users face the persistent challenges of balancing productivity against budget and resource constraints as well as proactively addressing evolving operational risks. Meet these challenges and experience real productivity gains in all areas of your plant with the PlantPAx distributed control system (DCS).

System features positively impact the lifecycle of your plant operations by ensuring that plant-wide and scalable systems drive productivity, improve profitability, and reduce overall risks for operations.

Modern Batch Delivers Value

Meet your operational challenges, address changes in customer demands, and drive operational improvements with a system that is easy to use. Leverage information and system features to:

  • Reduce waste and energy
  • Improve yield
  • Optimize consumption of materials
  • Enable fast and efficient product changeover
  • Drive quality improvements

Batch Control Solutions for Your Specific Needs
Scalable and Distributed Batch

Our scalable offering of solutions results in more productive operations by lowering the engineering and maintenance costs.

Integration of the batch management system with local skids and controllers that use a distributed ISA-88 provides:

  • Increased response and reliability of system
  • Flexible configuration of equipment
  • Higher throughput

Intuitive Operations

Modern interfaces, workflows, and accessibility features enable:

  • Operators to focus on production needs
  • Flexible yet secured access to the system
  • Adoption of a batch system that requires manual additions, material tracking, and version control of recipes

Compliance for Regulated Industries

System capabilities have been designed with input from end-users in highly regulated industries to:

  • Integrate tightly with industry standards
  • Support system-wide security
  • Provide traceability functions

Basic Batch Management

Reduce Development Time with Fast Sequence Execution

Not every application requires comprehensive and complex batch management and control. We have solutions that satisfy basic controller-based strategies.

These solutions deliver fast, reliable sequence execution in the controller while reducing infrastructure costs for standalone units and complete skid-based system functionality.

Benefits

  • Enables consistent, repeatable batch execution
  • Achieves agile manufacturing for rapid introduction of new products

Uses rich reporting features to achieve regulatory compliance.

Improve Your Product Quality - FactoryTalk Batch Solution

  • Improves product quality
  • Increases production
  • Streamlines processes and procedures

The Rockwell Automation batch software suite enables you to develop batch control systems that support your flexible production needs. 

Features

  • Create and manage recipes and execute them automatically
  • Reduce validation and commissioning time
  • Configure physical and procedural models
  • Collect and report on detailed electronic batch data
  • Integrate batch and recipe information with corporate information systems
  • Simulate your batch process
  • Preserve and lock recipe versions
  • Assign and trace approval workflows
  • Help prevent unauthorized system access

Benefits

FactoryTalk Batch allows your engineers to create processes that help your operators do their jobs more effectively to:

  • Enable consistent, repeatable batch execution
  • Achieve agile manufacturing for rapid introduction of new products
  • Use rich reporting features to achieve regulatory compliance



The Batch Application Toolkit provides documentation, equipment phases

support routines, and more to get your batch project started quickly.