FactoryTalk Analytics Guardian AI
Optimize maintenance activities and reduce unplanned downtime with advanced notice of upcoming asset failures provided by FactoryTalk® Analytics™ GuardianAI™. When maintenance engineers understand the health of the assets on the plant floor, they can plan their tasks efficiently. FactoryTalk Analytics GuardianAI provides continuous condition-based monitoring, alerting the maintenance team when an asset begins to show signs of degradation and providing insights into the most probable cause of failure. With this information, they can plan when to perform the required repair and confirm they have the necessary resources and parts on hand. Repair times are reduced and costly unexpected downtime is avoided.
Why FactoryTalk Analytics GuardianAI for predictive maintenance?
Use Your Existing Drives as Sensors
Get more value from your Rockwell Automation devices through premier integration with PowerFlex® drives
Advance from Anomaly Detection to Anomaly Identification
Identify the most probable cause of an upcoming failure with embedded expertise and continuous learning
No Data Science Required
Empower your OT professionals with machine learning through intuitive, user guided workflows
Analyze at the Edge
Train and run right at the edge for near real time predictions
Use Your Existing Drives as Sensors
There’s no need to purchase additional sensors or monitoring equipment. With FactoryTalk Analytics GuardianAI, early warnings of potential asset failures are provided using variable frequency drive (VFD) data. FactoryTalk Analytics GuardianAI provides premier integration with PowerFlex 755, 755T and 6000T drives, leveraging electrical signal data for condition-based monitoring of pump, fan, and blower applications.
PowerFlex 755 AC Drives
Low voltage drive suited for a wide variety of motor control applications including pumps, fans and conveyors
PowerFlex 755TL, TR and TM Drives
Provide harmonic mitigation, regeneration and common business solutions.
PowerFlex 755TS VFD
Suited for common traditional variable-frequency drive applications and specialized applications that require high performance motor control.
PowerFlex 6000T Medium Voltage AC Drives
Medium voltage drive suited for a variety of applications including fans, pumps and compressors.
Use Your Existing Drives as Sensors
FactoryTalk Analytics GuardianAI goes beyond anomaly detection. It comes out of the box with embedded expertise that not only detects but also identifies the application specific faults listed in the drop downs below. This helps maintenance engineers reduce investigation time and minimize any downtime required. If FactoryTalk Analytics GuardianAI detects an anomaly but can’t identify it, you can teach it to the next time. After you investigate and identify the source of the issue, you can label the anomaly and when the same issue is later detected, FactoryTalk Analytics GuardianAI will recognize it and notify you.
Fans and Blowers
- Blade Misalignment
- Blade Unbalance
- Blade Wear
- Loose Blade
- Electrical Fault
- Motor Fault
- Shaft Misalignment
- Fan Bearing Fault
Pumps
- Impeller Unbalance
- Blade Fault
- Cavitation
- Viscosity Changes
- Shaft Misalignment
- Change in Fluid Dynamics
Motor Analytics
- Unbalance
- Shaft Misalignment
- Loose Structural Mounting (Soft Foot)
- Mechanical Looseness
- Rotor Rub
- Ball Bearing Fault
- Inner Race Bearing Fault
- Outer Race Bearing Fault
- Bearing Cage Fault
No Data Science Required
FactoryTalk Analytics GuardianAI provides no code machine learning. It puts AI into the hands of OT professionals with an intuitive four step workflow.
Analyze at the EDGE
FactoryTalk Analytics GuardianAI is deployed, learns and runs right at the edge. As a result, it can analyze the electrical signal drive data at high speeds to alert maintenance engineers of anomalies at the very first signs of deviation. You can manage your FactoryTalk Analytics GuardianAI edge devices and application deployments centrally, securely and at scale with FactoryTalk® Edge™ Manager for higher productivity and efficiency.
Contact Gerrie Rockwell Automation
