Applications to Enhance Asset Reliability

 

Enhanced Equipment Failure Root-Cause Identification

Our digital solutions allow for equipment anomaly detection before a potential failure happens. Consequently, maintenance personnel can replace to-be defective components without causing unplanned downtime.

This is key to the transition from reactive to predictive maintenance.

Calendar and Condition-Based Maintenance

This allows work order creation based on equipment manufacturer guidelines and out-of-range equipment parameters.

Custom rules can also be set to trigger work orders, allowing for the real-time monitoring of each piece of equipment.

Harnessing the Power of AI

Uncover the potential of Artificial Intelligence for asset reliability, allowing your team to always act before equipment malfunctions.

The sooner your equipment data is gathered and processed, the more robust your preventive maintenance recommendations will be.

Continuous Improvement Enablement

Take data-driven decisions when prioritizing continuous improvement projects in your maintenance operation's most critical areas.

This enables high-targeted projects, resulting in a substantial ROI.

 Integrated Spare Parts Management

Easily manage your equipment spare parts quantities to avoid the high machine downtime costs due to missing replacement parts.

It also allows quick spare part retrieval and traceability, linking each part to a specific work order and designated equipment.

Digital Work Order Management

Allows maintenance technicians to instantly view, edit, or close pending work orders while on the production floor.

This eliminates lack of communication errors, waiting times, and unnecessary long walks, resulting in quicker maintenance service and reduced equipment downtime.

Equipment Performance Historical Data

With a user-friendly interface, you can use pre-made OEE dashboards or create custom ones to reflect the specific aspects of your operations.

Additionally, share reports with other team members and better collaborate with different departments.

Digital Access to Maintenance SOPs

Eliminate wasted time looking for paper-based maintenance procedures. Your maintenance techs can easily consult digital SOPs to guarantee adherence to standard procedures, and new hires can also be easily trained with them.

If an SOP is modified, there is no need to worry that old versions might still be available somewhere at the facility, as they replace old versions instantly.

 



Where Do I Go Next?


Schedule a complimentary technical consultation with our digital industry solutions experts for a tailored solution that fits your needs.


 



Frequently Asked Questions

Can I share information with my team and other departments?
Our smart manufacturing solutions integrate all your manufacturing systems onto a high-availability cloud-based platform, which allows the collection and analysis of real-time production data.

The platform provides all departments with a unified view of multiple aspects of your facility. This supports production execution and monitoring, predictive maintenance, quality management, and inventory control to drive efficiency across the enterprise.

How much does it cost?
Our solutions are primarily cloud-based, and the cost can vary depending on your facility's size and specific requirements; in all cases where we deployed one of our digital solutions, the project resulted in significant ROI.
Contact us today to receive a tailored proposal for your facility outlining the pricing structure and features you can take advantage of.

How long is my data retained?
Forever. Your team can look back on any given period of time; the sooner your facility starts to collect data, the easier will be to make important data-driven decisions.

My facility operates 24/7. Is the solution available at all times?
Yes! Our digital solution is always up and running; this way, all departments can rely on fast and secure consolidated data during all working shifts.

Is the data collected from my facility safe online?
All communication to and from our data centers is encrypted, and secured using two-factor authentication technology. This way, only authorized users, with authorized devices can access the platform.

Can this solution be implemented on a single production line?
Yes. Modularity is one of the key advantages of our solution portfolio. You can deploy a digital solution for one or two work centers initially, and progressively expand it to other areas.



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